SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the subsequent generation of pumps. The industry chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management within the field of clever and progressive options.
The identical applies to the opposite commerce truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by method of its technical design the only one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital services and products with ambition and passion. The pump producer combines its digital options with the standard pump business to provide its clients more time for the essentials, cut back prices and simplify processes.
At Extra for environmental technologies on the finish of May, international trade guests will experience the premiere of a completely automated resolution with built-in Industry 4.zero options. The present premium model vary SCT AutoAdjust offers revolutionary innovations in the area of progressive cavity pumps. Wrenches and so forth. are actually a factor of the previous when it comes to maintenance. One click on from a distant location and the stator is again in high form. The vary, which was developed on the idea of customer requirements, makes upkeep work a lot simpler and therefore helps to save tons of time and costs. Retensioning ensures fixed pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and maintenance occasions are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one individual. Suction or stress traces no longer need to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate price is lowered due to wear and tear. The newest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room by way of analogue signal strains or digitally via varied fieldbus systems. Quick access on site on the pump may be achieved via a control panel or by way of Bluetooth using an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for course of optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or point out that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance directions based mostly on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic knowledge to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining different sensor knowledge, guidelines could be created to trigger alarms. For instance, a reduced flow rate at elevated pump velocity compared to the pump’s individual calibration curve would indicate pump put on. This signifies that if unintentional course of modifications are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information also allows SEEPEX to make extra accurate life cycle predictions for every pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system solution that combines some nice benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this different to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, further polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes within the form of a package unit, which incorporates the pump, the dedicated management logic, as properly as the polymer and, if desired, the compressed air components. This pump can be connected to the Connected Services of SEEPEX as an expansion.
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