Festo’s answer helps obtain a twenty-fold improve in manufacturing

A twenty-fold improve in manufacturing was the aim of the Croatian car cosmetics firm Alfa Car. To achieve this, the entire production cycle, housed in a new production plant, was automated. Festo provided an entire answer for more than 200 course of valves – including venture administration.
A variety of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automotive cosmetic merchandise. This requires complicated course of automation options. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the longer term: whereas constructing a new manufacturing plant, the complete manufacturing cycle was fully automated, from the uncooked materials to the bottling line for the completed products. One point of focus was the seamless automation of the method valves.
A variety of different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised full solution
To handle the challenge, the company worked together with the system integrator Arp Lučko and Festo. It can be Festo’s function to project handle the automation of the method valves. To guarantee fast integration into the model new system and most reliability sooner or later manufacturing process, customised full solutions were supplied that cowl the entire vary, from the process valve items to the valve terminals. When deciding on the necessary elements, explicit consideration needed to be paid to the possibly explosive surroundings.
Reliability counts
The communication between numerous different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable answer with six valve terminals kind VTUG with PROFINET bus connection. Skyrocket than 200 ball valves from different manufacturers may be absolutely automated on this method. Using a single supply for the ball valve answer took the stress off both Alfa Car and Arp Lučko when it came to designing and installing the model new system. The extensive coordination of the various process valve suppliers, which Festo handled as part of its challenge management brief, also made the project easier.
Automated process valves guarantee dependable distribution of the substances within the numerous process steps.

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